The global conversation about why projects fail often centers on methodology, certification, or process discipline. Yet despite decades of frameworks, certifications, and governance models, project failure rates still hover between 70% and 88% across industries. This post is in response to a LinkedIn post from Michael Kaplan. The problem is not always a lack of project […]
Modern products are rarely single, fixed configurations. Instead, they exist as families of variants designed to meet different customer needs, regulatory requirements, and operational environments. Managing this complexity requires a disciplined approach to product structure, configuration management, and verification. One of the most important concepts supporting this effort is the 150% eBOM. That leads to […]
Risk Sensitivity Balance in Product Development and Manufacturing: Calculated Risks in a Technology-Driven World In today’s hypercompetitive environment, product development and manufacturing risk management have become strategic differentiators. Organizations that master risk sensitivity balance outperform those that either recklessly gamble or cautiously stall innovation. I have spoken and taught on risk management. Whenever risk comes […]
Centralized Computing and Edge Computing in Software-Defined Vehicles The automotive industry is undergoing a radical transformation driven by software-defined vehicles (SDVs), artificial intelligence, and connected car technologies. At the center of this shift is Centralized Automotive Computing, a modern architecture model replacing traditional distributed Electronic Control Units (ECUs). Combined with edge computing in vehicles, this […]
New Part Number vs Revision Level in Product Management One of the most debated topics in product management and configuration management is the decision between New Part Number and Revision Level. When should a design change require a brand-new part number?When is a revision level update sufficient? The answer affects traceability, supply chain management, quality control, […]
The Business Cost of Inadequate Testing and Verification Inadequate Testing Priorities: The Hidden Business Risk in Product Development In product development, testing and verification are often praised in principle but underfunded in practice. Organizations regularly declare quality as a core value, yet budget allocations and schedule pressures reveal a different reality. I am grateful to […]
AI in Product Development & Testing: Support and Refutation Artificial intelligence is rapidly reshaping how products are developed and tested — offering speed, insight, and automation, yet also raising questions about reliability, variability, and limits in real-world engineering. This article examines both the support for and refutation of the use of AI product development tools, […]
Commercial Vehicle Dictionary for Engineers, Fleet Managers, and Transportation Professionals Clear communication is essential in the commercial transportation industry. Engineers, fleet managers, manufacturers, and regulators rely on precise terminology to design vehicles, maintain fleets, meet regulations, and reduce risk. Yet, commercial vehicle terminology is often inconsistent across organizations and regions. That inconsistency leads to misunderstandings, […]