FOR IMMEDIATE RELEASE “Why Battery & EV Programs Are Failing—And No One Is Talking About It”: Jon M. Quigley to Speak at TBSS26 Charlotte, NC — [April 7, 2026] — As investment in battery, EV, and energy storage programs accelerates, so do costly failures—and according to industry expert Jon M. Quigley, most organizations are looking […]

Introduction – Delays Are a Symptom, Not the Problem “Engineering needs three more weeks.” This post was prompted by a LinkedIn post Prevent Delays with CM2.  This statement has become normalized across industries, yet it signals something deeper than scheduling inefficiency. Configuration Management Delays are not caused by lack of effort, poor planning, or even […]

The global conversation about why projects fail often centers on methodology, certification, or process discipline. Yet despite decades of frameworks, certifications, and governance models, project failure rates still hover between 70% and 88% across industries.  This post is in response to a LinkedIn post from Michael Kaplan. The problem is not always a lack of project […]

Modern products are rarely single, fixed configurations. Instead, they exist as families of variants designed to meet different customer needs, regulatory requirements, and operational environments. Managing this complexity requires a disciplined approach to product structure, configuration management, and verification. One of the most important concepts supporting this effort is the 150% eBOM.  That leads to […]

In many organizations, teams face a subtle but dangerous behavior known as product development chicken. This occurs when individuals delay communicating problems or risks, hoping that someone else’s issue will surface first. Instead of addressing challenges early, teams wait until the project is already in trouble. The result is predictable: missed deadlines, increased costs, and […]

Why Test Failures Occur in Software Testing In software development and system engineering, test failures are often interpreted as evidence that the product contains defects. However, experienced engineers know that test failures can originate from multiple sources across the development lifecycle, not just the code itself.  This post originated from a read of a LinkedIn […]

Centralized Computing and Edge Computing in Software-Defined Vehicles The automotive industry is undergoing a radical transformation driven by software-defined vehicles (SDVs), artificial intelligence, and connected car technologies. At the center of this shift is Centralized Automotive Computing, a modern architecture model replacing traditional distributed Electronic Control Units (ECUs). Combined with edge computing in vehicles, this […]

New Part Number vs Revision Level in Product Management One of the most debated topics in product management and configuration management is the decision between New Part Number and Revision Level. When should a design change require a brand-new part number?When is a revision level update sufficient? The answer affects traceability, supply chain management, quality control, […]

The Business Cost of Inadequate Testing and Verification Inadequate Testing Priorities: The Hidden Business Risk in Product Development In product development, testing and verification are often praised in principle but underfunded in practice. Organizations regularly declare quality as a core value, yet budget allocations and schedule pressures reveal a different reality.  I am grateful to […]

AI in Product Development & Testing: Support and Refutation Artificial intelligence is rapidly reshaping how products are developed and tested — offering speed, insight, and automation, yet also raising questions about reliability, variability, and limits in real-world engineering. This article examines both the support for and refutation of the use of AI product development tools, […]