The Business Cost of Inadequate Testing and Verification Inadequate Testing Priorities: The Hidden Business Risk in Product Development In product development, testing and verification are often praised in principle but underfunded in practice. Organizations regularly declare quality as a core value, yet budget allocations and schedule pressures reveal a different reality. I am grateful to […]
AI in Product Development & Testing: Support and Refutation Artificial intelligence is rapidly reshaping how products are developed and tested — offering speed, insight, and automation, yet also raising questions about reliability, variability, and limits in real-world engineering. This article examines both the support for and refutation of the use of AI product development tools, […]
A Product Is Both Good and Bad—Until Tested Not everything can be turned into a process. This is especially true early in product development, where ideas evolve faster than data. But there is a dangerous phase where uncertainty masquerades as progress. Like Schrödinger’s famous thought experiment, an untested product exists in a paradoxical state: it […]
Introduction Every organization faces unexpected issues—but how you respond defines your success. When deviations from standard procedures are mismanaged or ignored, the result can be catastrophic: product recalls, regulatory fines, and irreparable brand damage. A deviation in manufacturing refers to a temporary or unplanned departure from approved procedures, specifications, or standards during the production process. […]
Transparency in Testing and Why It Matters Before going into this post, I want to apologize to Rachel Evans for not being able to attend the Automotive Testing Expo in Novi, Michigan. This goes beyond her and to all who had planned to meet me and chat about this vital topic area of product testing. There was […]
The Need for Transparency in Testing In the high-stakes world of automotive product development, demands to deliver vehicles on schedule often collide with the critical necessity for transparency in testing results. When timelines tighten and executive pressure mounts, the temptation to “fast-track” projects at the expense of rigorous verification grows. Yet, ensuring transparency in testing […]
Configuration management (CM) and product testing and verification are inextricably linked processes crucial for successful product development and production. Without effective configuration management, performing effective testing becomes difficult. CM provides the foundation for efficient, reliable, and insightful testing activities in today’s complex and constantly evolving systems across automotive, aerospace, defense, and software development industries. This […]
Product Quality in Product Development Project Management Introduction In today’s competitive market, product quality is not just a desirable attribute—it’s a fundamental requirement for successful product development and project management. Integrating product quality into every project lifecycle ensures that the final product meets customer expectations, regulatory standards, and business goals. The quality of the product […]
Effective Product Testing Execution and my thoughts on this. The outcome can be a disaster if we poorly execute an effective, well-defined process. Below are my thoughts on this link https://www.linkedin.com/posts/robert-fey-78178b154_mrbrokentesting-integrationblindness-testingstrategy-activity-7345338918126432256-OWgo/?utm_source=share&utm_medium=member_desktop&rcm=ACoAAAJVUn4BzjTVfTnHgKx3zQWTPI5tYcYTiCM Unit tests pass. If unit testing does not represent the real world, then it means little. Unit testing should go beyond specification limits […]
What Is Configuration Management in Manufacturing? Configuration management (CM) is a systematic process that ensures all aspects of a product—manufacturing equipment, software, or both—remain consistent with their original specifications and intended functionality throughout their lifecycle. In manufacturing, configuration management aligns the product’s performance, functional, and physical attributes with requirements, design, and operational information from […]