The PPAP Process Flow The PPAP process flow (Production Part Approval Process) is a cornerstone of modern manufacturing quality systems, particularly in automotive and industrial sectors. It ensures that every part delivered meets customer expectations by validating that the production process can consistently produce conforming components. PPAP is part of the Advanced Product Quality Planning […]
Prototype Parts vs Production Parts: Understanding Key Differences and the Path to Production Introduction The journey from an initial concept to a finished product involves several crucial stages, including prototyping and production. For both engineers and procurement teams, it’s vital to understand the differences between prototype parts, their uses, and the technical, regulatory, and supply chain […]
Variation! Though sometimes we may refuse to recognize it, the world is a full of variation, even in the things we think or believe are constant. For example, my wife has been known to say, “you always do…” or “you never do…”, to which I retort, I am human and I am not that repeatable. […]
Risk Management Through the Project In modern life, risk management is a fundamental discipline for success. This does not just apply to work life, or project management but also personal life. Today we are going to discuss the approaches and impacts on the project when there is insufficient attention to the risks to which the […]
Poke Yoke Jon M Quigley There are a set of tools and techniques that come with developing products for the automotive industry and are part of the Advanced Product Quality Planning for the product. We have written about APQP or some years and have decades of experience in this approach to product development. In general, […]
Gates in Project Management In conventional project management, also referred to as staged gate methodology, we will find gates. Each gate provides a way point or check point upon which subsequent work will build. Each gate has a targeted expected set of objectives to reach and to answer before moving on to subsequent work. Each […]
Manufacturing Project The project whose scope includes delivery through manufacturing will include some quality assurance steps from the previous blog post to ensure we are able to produce the designed product to the quality expected by the sponsor. Trial Production Run and Problem Discovery The manufacturing team reviews the development of the manufacturing line with […]
Manufacturing plays a BIG Role in Product Quality We have spent some energy on the development of the product design, discussing the sorts of activities we will undertake to assure the product quality. A quality design without the ability to produce the desired quality product is one-half of the solution. Therefore, just like our design […]
By Wally Stegall and Jon M Quigley Collecting and Reporting Material One approach to collecting and reporting material content is the International Material Data System (IMDS). IMDS is a computer-based material data system used and funded primarily by automotive OEM’s (Original Equipment Manufacturer of cars, trucks, heavy vehicles, agricultural equipment, construction equipment, industrial equipment, military […]
“Scaffolding” is a term often used in education, but in our experience, rarely followed to a significant extent. Scaffolding allows us to grow a student in capability by starting easily and providing progressively more intricate and involved exercises. This approach actualizes Lev Vygotsky’s concept of the zone of proximal development. When training clients, we must […]