PPAP Risk Management: Why Most PPAP Approvals Still Fail at Production Launch I recently reviewed a visual guide titled “How to Create PPAP – Complete Practical Master Guide.“ Like many PPAP references circulating online, it does an excellent job explaining the documentation requirements, submission levels, and elements of the Production Part Approval Process. What it […]
The reflex response after a defect escape is often predictable: add more inspectors. More containment. More gate reviews. More signoffs. More checklists. The organization feels pressure to “do something,” and inspection fallout becomes the preferred reaction because it is visible, immediate, and politically safer than confronting systemic process weakness. The problem is that inspection fallout […]
What PPAP Is Trying To Achieve (And Often Does) At its best, PPAP in manufacturing is a structured way to prove that a supplier’s process can repeatedly produce parts that meet all customer and regulatory requirements. The AIAG PPAP intent aligns with Ioan Feloniuk’s framing: demonstrate that design intent, process capability, and evidence are in place […]
Understanding QS9000 and IATF 16949 Standards For organizations in the automotive industry, selecting and implementing the right quality management system is vital for operational excellence. Two prominent standards, QS9001 vs. IATF 16949, offer distinct frameworks for achieving quality objectives. Over the decades, we have been involved with both approaches in many ways, from being audited […]