The PPAP Process Flow The PPAP process flow (Production Part Approval Process) is a cornerstone of modern manufacturing quality systems, particularly in automotive and industrial sectors. It ensures that every part delivered meets customer expectations by validating that the production process can consistently produce conforming components.  PPAP is part of the Advanced Product Quality Planning […]

Jon M Quigley Change is inevitable, including in the manufacturing industry. Whether it’s for cost reduction, supplier updates, design improvements, or compliance requirements, moving from one version of components on a manufacturing line to another is a critical process that must be carefully controlled to protect product quality and continuity. The process begins with the Engineering Change […]

Work Instruction Updates: Capturing Continuous Improvement and Tribal Knowledge By Jon M Quigley Why Work Instruction Updates Matter Work instruction updates are more than administrative chores; they are potent tools for continuous improvement and the preservation of tribal knowledge. As organizations adapt to changing customer needs, technological shifts, and workforce turnover, the need to capture, […]

What is a Project Escalation Plan in Product Development? A project escalation plan for product development is a structured approach to identify, address, and resolve issues that threaten a project’s goals, timelines, or budget. These plans ensure problems are managed before they impact overall product success. To illustrate, and this is not my project, I was a […]

The Need for Transparency in Testing In the high-stakes world of automotive product development, demands to deliver vehicles on schedule often collide with the critical necessity for transparency in testing results. When timelines tighten and executive pressure mounts, the temptation to “fast-track” projects at the expense of rigorous verification grows. Yet, ensuring transparency in testing […]

Configuration management (CM) and product testing and verification are inextricably linked processes crucial for successful product development and production. Without effective configuration management, performing effective testing becomes difficult. CM provides the foundation for efficient, reliable, and insightful testing activities in today’s complex and constantly evolving systems across automotive, aerospace, defense, and software development industries.  This […]

What is Software Download Over the Air (DOTA)? Jon M Quigley Software download over the air (OTA) refers to the wireless delivery of software updates, patches, or new features directly to devices without the need for physical connections or manual intervention. This technology is widely used in smartphones, IoT devices, vehicles, and enterprise systems to […]

What Is Configuration Management in Manufacturing?   Configuration management (CM) is a systematic process that ensures all aspects of a product—manufacturing equipment, software, or both—remain consistent with their original specifications and intended functionality throughout their lifecycle. In manufacturing, configuration management aligns the product’s performance, functional, and physical attributes with requirements, design, and operational information from […]

Role of Project Management in Product Development Project management in product development is the backbone of innovation and market success. In today’s fast-paced industries, organizations must modernize their development processes to stay competitive, adapt to change, and deliver value quickly. Jon M. Quigley, a recognized leader with decades of experience and multiple industry awards, has […]

The Adam Sandler of Product Development I like Adam Sandler movies. My first introduction to him was the Chanukah song on a camping trip in remote British Columbia in the late 1990s. My favorite movie of his is probably The Waterboy, or maybe The Wedding Singer. I stop and watch whenever I come across either […]