By Jon M Quigley Pareto charts for quality improvement are a powerful tool for focusing limited resources on the problems that matter most. Rather than treating all defects or process variations equally, Pareto analysis highlights the small number of issues that cause the majority of quality disruptions. This structured approach enables manufacturers to identify patterns […]

Work Instruction Updates: Capturing Continuous Improvement and Tribal Knowledge By Jon M Quigley Why Work Instruction Updates Matter Work instruction updates are more than administrative chores; they are potent tools for continuous improvement and the preservation of tribal knowledge. As organizations adapt to changing customer needs, technological shifts, and workforce turnover, the need to capture, […]

Introduction Manufacturing organizations striving for excellence often rely on two powerful forces: manufacturing continuous improvement and robust documentation. Yet, connecting what truly happens on the shop floor with what gets recorded can be far more challenging than it seems. This gap between practice and documentation often leads to inefficiencies, inconsistent training, and the risk of losing […]

Configuration Management Vehicle Platforms – Practices for Multi-Project Success In the dynamic world of vehicle platform development, configuration management is more crucial than ever. As manufacturers innovate, multiple projects often require changes across various vehicle systems built on the same platform. Ensuring seamless, high-quality integration demands robust strategies―especially branching and merging―to keep development efficient and […]

Why You Should Stop Calling It an Engineering Change and Start Saying Enterprise Change When I hear the phrase Engineering Change, alarm bells go off in my head. Not because I have something against engineers—I am one—but because the term limits the conversation and the scope of our thinking. In my decades of experience, I’ve […]

The Need for Transparency in Testing In the high-stakes world of automotive product development, demands to deliver vehicles on schedule often collide with the critical necessity for transparency in testing results. When timelines tighten and executive pressure mounts, the temptation to “fast-track” projects at the expense of rigorous verification grows. Yet, ensuring transparency in testing […]

Introduction Success in today’s workplace depends on the intricate balance of team and individual performance. Organizations striving for innovation recognize the importance of empowering individuals while fostering effective teamwork. Drawing on the insights of legendary quality management thinker W. Edwards Deming, this post examines motivational factors, the impact of self-interest, and the most effective actions to […]

Prototype Parts vs Production Parts: Understanding Key Differences and the Path to Production Introduction The journey from an initial concept to a finished product involves several crucial stages, including prototyping and production. For both engineers and procurement teams, it’s vital to understand the differences between prototype parts, their uses, and the technical, regulatory, and supply chain […]

Configuration management (CM) and product testing and verification are inextricably linked processes crucial for successful product development and production. Without effective configuration management, performing effective testing becomes difficult. CM provides the foundation for efficient, reliable, and insightful testing activities in today’s complex and constantly evolving systems across automotive, aerospace, defense, and software development industries.  This […]

At Value Transformation LLC, we bridge the gap between vision and reality for innovators in the automotive and specialty vehicle sectors. Harnessing decades of hands-on experience and cutting-edge manufacturing, our team delivers. Learning quickly is essential in product development. For example, waiting 10-12 + weeks for prototype wire harnesses delivery does not support this requirement. […]