Configuration control is generally, what first comes to mind when somebody brings up the topic of configuration management (CM). While it lies at the heart of the system, all the components of a CM system are critical. The purpose of this component is to: Maintain and control configuration baselines (known and defined states) Document and […]

MIL-STD-973 lists configuration identification as the first step in the configuration management (CM) process. We do not think this is some bureaucratic whim, but rather, one of the most important components of CM. Are speaking about systems, subsystems, components, parts, software revisions, and more? The simple answer is, yes! To avoid confusion when using bills […]

One of the principal roles of configuration management (CM) is to protect us from ourselves. In so doing, we also protect our suppliers and our customers. When high school or college students first encounter bills of materials, they experience shock and awe. An automotive wire harness with 368 leads must have a bill of materials […]

We have hardly seen instances of this issue being discussed. We are painfully aware of the large extent we often require of configuration management because we have to work with tools in the embedded environment called “cross-compilers.” These tools allow the developer to work in a familiar programming language such as C and then produce […]

We take a time out from the configuration management discussion. We see in the news numerous companies with field quality problems and we cannot help but think of the discussions we have had with colleagues about how many organizations handle their product testing. Testing, done right, is a lead indicator of product quality. It is […]

by Jon M Quigley and Wally Stegall This post is a flashback to the earlier series about prototypes (https://valuetransform.com/planning-prototype-parts). A recent event reminded me of one other area we did not cover in this series. Such is the way of the blog. Consider the organization that decides to limit the number of prototype parts to […]

We have seen situations where poor configuration management has led to embarrassing situations with customers. In one case, a supplier shipped parts to a relatively new customer in which neither the hardware revision nor the software version were known. The parts arrived at the customer location for demonstration by a senior sales manager–none of them […]

by Jon M Quigley Simulation activities can help evoke the requirements for a product without actually having to build the product first to learn something. Simulation need not be highly technical, though it can be. I have seen simulation of screens for an instrument cluster human machine interface (HMI) that made use of excel links […]

by Jon M Quigley A few recent experiences have led me to believe many do not know the reason for prototype parts. Consider organizations that employ an iterative process for developing products. The automotive world typically uses this sort of product development method. In iterative product development, we build increments of the product learning from […]

By Jon M Quigley In our previous blog post, we discussed PPAP and objectivity or the check the box mentality. What happens when we communicate in an overly optimistic way?  Below is an exchange between a supplier project management as well as the customer project management and a line manager responsible for verification. Chief Project […]