One of the principal roles of configuration management (CM) is to protect us from ourselves. In so doing, we also protect our suppliers and our customers. When high school or college students first encounter bills of materials, they experience shock and awe. An automotive wire harness with 368 leads must have a bill of materials […]

We have hardly seen instances of this issue being discussed. We are painfully aware of the large extent we often require of configuration management because we have to work with tools in the embedded environment called “cross-compilers.” These tools allow the developer to work in a familiar programming language such as C and then produce […]

We have discussed some issues regarding configuration management already and we will continue to discuss this underlying topic in this blog—it is that important! Mass customization presents specific issues. Mass customization occurs when set up our systems such that customers have the ability to request substantial modifications. Mass customization works when we take some sensible […]

We take a time out from the configuration management discussion. We see in the news numerous companies with field quality problems and we cannot help but think of the discussions we have had with colleagues about how many organizations handle their product testing. Testing, done right, is a lead indicator of product quality. It is […]

We have seen situations where poor configuration management has led to embarrassing situations with customers. In one case, a supplier shipped parts to a relatively new customer in which neither the hardware revision nor the software version were known. The parts arrived at the customer location for demonstration by a senior sales manager–none of them […]

by Kim H Pries Our experience shows us that configuration management lies at the very heart of professional engineering and product growth. Just to be able to run an ERP or MRP system requires a standard for nomenclature and identification of parts (including software). We mark changes to parts and software with changes to part […]

by Kim H. Pries Some people find terms such as configuration management and change management to be confusing and they are unsure what they mean and what the difference could be. We consider change management to be a higher order concept that includes the idea of configuration management. Let’s discuss configuration management first! Classical configuration […]

by Kim H Pries When we are engaged in prototype development during the early to late middle phases of our new product delivery process, we usually purchase components through maintenance, repairs, and operation (MRO) purchasing. This type of purchasing is managed on an as-needed basis, and often, is not automated. We purchase the parts we […]

by Jon M Quigley Simulation activities can help evoke the requirements for a product without actually having to build the product first to learn something. Simulation need not be highly technical, though it can be. I have seen simulation of screens for an instrument cluster human machine interface (HMI) that made use of excel links […]

By Wally Stegall and Jon M. Quigley The Automotive Industry Action Group (AIAG) has developed the Production PART Approval Process (PPAP) standard as part of advanced product quality planning (APQP). The PPAP documentation; is thought by many as just a collection of documents and sign-off to allow a supplier to start manufacturing. That is not […]