Agile & Lean

In today’s fast-paced and competitive world, our organizations must be quicker and adaptive to survive. Lean and Agile are both techniques that provide a focus on the tasks at hand and a continuous refinement and improvement of our organization’s capabilities. We seek to streamline, remove waste, and undertake actions that will continuously bring the organization to peak performance without sacrifice.

The right-hand side, you will see a number of links to other parts of the website associated with Agile and Lean. The upper menu provides a link to articles, podcasts, and videos along with a link to training aids and games. The lower menu contains links to tools and discussion boards where you can pose and answer questions and comment.

Agile & Lean

Agile

Agile & Lean

There are times when the best solution for the project strategy is agile. Agile strips away many of the processes relying instead upon the ability and talent of the team to discover, overcome or circumvent the obstacles presented. Predominantly used for software, though not exclusively, agile can be a quick way to respond to the unknowns in the product development effort. This area contains, product backlog, sprint backlog, estimating techniques, burn down charts, and retrospective. This area also contains a significant level of learning organization discipline.

Lean

Lean consists of a set of principles and techniques often associated with efficient and cost effective manufacturing. These tools and techniques are designed to eliminate waste in whatever form it may take, from scrap or reworked material to idle time and material flow and inventory. The approach is that of continuous and incremental improvement.

What makes sense in Scrum Projects, Joe Dager and Jon M. Quigley

Guardrails, Reciprocal Agreements, Essays and Discussions

Gemba Walk, Agile Development, No Right Way

SPaMCAST 479 – Mentor or Coach, TameFlow Chapter 21a, Employee Engagement

https://spamcast.libsyn.com/spamcast-479-mentor-or-coach-tameflow-chapter-21a-employee-engagement

SPaMCAST 483 – Measuring The Value of Agile, TameFlow Chapter 21, Agile Culture

https://spamcast.libsyn.com/spamcast-483-measuring-the-value-of-agile-tameflow-chapter-21-agile-culture

SPaMCAST 585 – Most Agile Transformations Ignore Technical Skills, A Conversation with Susan Parente and Jon M Quigley

https://spamcast.libsyn.com/category/Parente+and+Quigley

SPaMCAST 495 – Done, Waste and Innovation; Kanban to the Kanban Power

https://spamcast.libsyn.com/spamcast-495-done-waste-and-innovation-kanban-to-the-kanban-power

SPaMCAST 575 – Messing Up Agile Hybrids, Deming and Book Club, Essays and Discussions

https://spamcast.libsyn.com/spamcast-575-messing-up-agile-hybrids-deming-and-book-club-essays-and-discussions

SPaMCAST 477 – Silence: A Powerful Tool, Muddling Through, Monolithic Monolith

https://podtail.se/podcast/software-process-and-measurement-cast/spamcast-477-silence-a-powerful-tool-muddling-thro/

SPaMCAST 552 – Fit For Value, Saying No, Essays and Discussions

https://spamcast.libsyn.com/spamcast-552-fit-for-value-saying-no-essays-and-discussions

SPaMCAST 686 – Pitchforks and Torches, Work in 2022, A Panel

https://spamcast.libsyn.com/spamcast-686-pitchforks-and-torches-work-in-2022-a-panel-discussion

SPaMCAST 694 – The Team Lead Role In Agile, Time, Essays and Conversations

Spamcast-694-the-team-lead-role-in-agile-time-essays-and-conversations

SPaMCAST 711 – Why Re-read Saturday, Team Leaders In Scrum, Essays and Conversations

SPaMCAST 711 – Why Re-read Saturday, Team Leaders In Scrum, Essays and Conversations

SPaMCAST 731 – Giving Thanks, Flow, Essays and Conversations

https://spamcast.libsyn.com/spamcast-731-giving-thanks-flow-essays-and-conversations?tdest_id=107081

SPaMCAST 824 You Can Never Cross The Same River Twice, Essays and Conversations

https://spamcast.libsyn.com/you-can-never-cross-the-same-river-twice-essays-and-conversations-with-jon-m-quigley-spamcast-824

SPaMCAST 816 Goal Conflicts Cause Work Intake Problems, Finding Time To Concentrate

https://spamcast.libsyn.com/goal-conflicts-cause-work-intake-problems-finding-time-to-concentrate-conversations-with-jeremy-willets-and-jon-m-quigley-spamcast-816

SPaMCAST 809 Accountability vs. Responsibility Debate, Essays and Conversations

https://spamcast.libsyn.com/accountability-vs-responsibility-debate-essays-and-conversations-w-jon-m-quigley-spamcast-809

SPaMCAST 799 Beyond Buzzwords – Rethinking Collaboration in Software Development and Prioritization vs. Micromanagement

https://spamcast.libsyn.com/beyond-buzzwords-rethinking-collaboration-in-software-development-and-prioritization-vs-micromanagement-finding-the-right-balance-spamcast-799

Know Your Manufacturing Process Baseline Before Improving

Know Your Manufacturing Process Baseline Before Improving Before diving into advanced line upgrades or expensive automation, the first step is to understand the manufacturing process baseline. What do you change if you do not know what needs to be changed and why?   This involves collecting detailed data on how a manufacturing line currently performs — […]

Leadership Presence Shift — How Openness Builds Stronger Cultures

Openness Builds Stronger Cultures In the past few weeks, I’ve been reflecting on a pattern that appears across high-performing, logic-driven organizations: brilliant teams slowly losing momentum because the fight to be proper overshadows the desire to understand. Then I saw this LinkedIn article, which is the genesis of this article. I have worked on teams […]

Stop Copying Tools, Start Building a Mindset: Why Organizational Learning Culture is the Key to Success

The genesis of this post is from a LinkedIn post: Common wisdom in manufacturing often holds that replicating the systems of successful giants, like Toyota, is the path to profitability. Yet, as the original post points out, many organizations meticulously follow the playbook—implementing 5S, 5-Why, and visual management—only to fail in the market.  We have […]

Engineering the Feedback Loop: Failure Mode Circus in the Workplace

Introduction: Feedback Loop Beginnings The genesis of this article is a text from a longtime friend, Jason Newton, from my UNCC days.  He is a musician, not a mimic like I consider myself, and an engineer of high caliber.  He sent me a shirt with a saying, “I only give Negative Feedback,” along with an Op-Amp […]

Why Deviation Management Fails: Causes, Consequences, and Control Strategies

Introduction Every organization faces unexpected issues—but how you respond defines your success. When deviations from standard procedures are mismanaged or ignored, the result can be catastrophic: product recalls, regulatory fines, and irreparable brand damage. A deviation in manufacturing refers to a temporary or unplanned departure from approved procedures, specifications, or standards during the production process. […]

PPAP Process Flow and Its Link to PFMEA and Control Plan

The PPAP Process Flow The PPAP process flow (Production Part Approval Process) is a cornerstone of modern manufacturing quality systems, particularly in automotive and industrial sectors. It ensures that every part delivered meets customer expectations by validating that the production process can consistently produce conforming components.  PPAP is part of the Advanced Product Quality Planning […]

The Danger of Going Too Lean in Product Development

Understanding Lean Process Limits Lean principles have transformed how we design and manufacture products. By emphasizing waste reduction, continuous improvement, and customer value, lean thinking drives productivity and focus. Yet, even discipline can turn dangerous when taken to extremes—revealing what we might call the limits of lean processes.  Everything has limits, and exceeding those limits […]

2D Barcode Traceability in Smart Manufacturing

What is 2D Barcode Traceability? 2D barcode (also known as QR Code or Data Matrix) traceability drives modern manufacturing efficiency by linking every product to its digital records, including build instructions and test data. Unlike traditional labels, 2D barcodes such as Data Matrix or QR codes can encode a unique job ID, serial number, or […]

Managing Component Transitions in Manufacturing: From Engineering Change Request to Material Disposition

Jon M Quigley Change is inevitable, including in the manufacturing industry. Whether it’s for cost reduction, supplier updates, design improvements, or compliance requirements, moving from one version of components on a manufacturing line to another is a critical process that must be carefully controlled to protect product quality and continuity. The process begins with the Engineering Change […]

Capturing Continuous Improvement and Tribal Knowledge

Work Instruction Updates: Capturing Continuous Improvement and Tribal Knowledge By Jon M Quigley Why Work Instruction Updates Matter Work instruction updates are more than administrative chores; they are potent tools for continuous improvement and the preservation of tribal knowledge. As organizations adapt to changing customer needs, technological shifts, and workforce turnover, the need to capture, […]

A3 Template with Instructions

Reducing Process Costs – Value Transformation Book

What is a Negative Margin Launch

Building a Cause and Effect Diagram

8D Template

CMMI Tracking

Pugh Matrix

Using Pareto Charts

TIEMP 02

Contact Value Transformation about Agile and Lean