What is 2D Barcode Traceability? 2D barcode (also known as QR Code or Data Matrix) traceability drives modern manufacturing efficiency by linking every product to its digital records, including build instructions and test data. Unlike traditional labels, 2D barcodes such as Data Matrix or QR codes can encode a unique job ID, serial number, or […]

Jon M Quigley Change is inevitable, including in the manufacturing industry. Whether it’s for cost reduction, supplier updates, design improvements, or compliance requirements, moving from one version of components on a manufacturing line to another is a critical process that must be carefully controlled to protect product quality and continuity. The process begins with the Engineering Change […]

By Jon M Quigley Pareto charts for quality improvement are a powerful tool for focusing limited resources on the problems that matter most. Rather than treating all defects or process variations equally, Pareto analysis highlights the small number of issues that cause the majority of quality disruptions. This structured approach enables manufacturers to identify patterns […]

Work Instruction Updates: Capturing Continuous Improvement and Tribal Knowledge By Jon M Quigley Why Work Instruction Updates Matter Work instruction updates are more than administrative chores; they are potent tools for continuous improvement and the preservation of tribal knowledge. As organizations adapt to changing customer needs, technological shifts, and workforce turnover, the need to capture, […]

By Jon M Quigley This post is to pile on to a post by Robert Fey on LinkedIn. Below is a brief brainstorm of issues that can arise in product development and testing, resulting in poor outcomes.  Your thoughts are welcome. Here is a list of common failures in the context of software verification work […]

Introduction Manufacturing organizations striving for excellence often rely on two powerful forces: manufacturing continuous improvement and robust documentation. Yet, connecting what truly happens on the shop floor with what gets recorded can be far more challenging than it seems. This gap between practice and documentation often leads to inefficiencies, inconsistent training, and the risk of losing […]

Configuration Management Vehicle Platforms – Practices for Multi-Project Success In the dynamic world of vehicle platform development, configuration management is more crucial than ever. As manufacturers innovate, multiple projects often require changes across various vehicle systems built on the same platform. Ensuring seamless, high-quality integration demands robust strategies―especially branching and merging―to keep development efficient and […]

Automotive Testing Best Practices: SIL, HIL, and Why a Single Approach Falls Short by Jon M Quigley As someone deeply engaged in automotive product development and testing, I believe that robust strategies using both software-in-the-loop (SIL) and hardware-in-the-loop (HIL) are essential. Drawing on the insights and frameworks of Jon M. Quigley, I want to explore […]

The Need for Transparency in Testing In the high-stakes world of automotive product development, demands to deliver vehicles on schedule often collide with the critical necessity for transparency in testing results. When timelines tighten and executive pressure mounts, the temptation to “fast-track” projects at the expense of rigorous verification grows. Yet, ensuring transparency in testing […]

Introduction Success in today’s workplace depends on the intricate balance of team and individual performance. Organizations striving for innovation recognize the importance of empowering individuals while fostering effective teamwork. Drawing on the insights of legendary quality management thinker W. Edwards Deming, this post examines motivational factors, the impact of self-interest, and the most effective actions to […]